The history of AAC block: From invention to modern construction

Autoclaved Aerated Concrete (AAC) blocks have emerged as the top choice for builders around the world, thanks to their lightweight, thermal insulation, and eco-friendliness. But how did AAC blocks gain such importance in today’s building methods?

AAC block history

The story of AAC blocks is a journey of innovation, efficiency, and environmental responsibility. From early trials in Europe to high-tech plants in Asia, AAC blocks have made great progress. Today, they are used in homes, schools, and high-rise buildings across the world. Want to start using AAC blocks in your next project in Bangladesh? Call +8801841119091 for details!

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What is an AAC block?

AAC (autoclaved aerated concrete) blocks are building materials custom for wall and partition construction. They are made from cement, lime, sand or fly ash, water, and aluminum powder. The aluminum creates tiny air bubbles, causing the mixture to rise like a cake. Once set, it's cut into blocks and cured in a high-pressure steam chamber called an autoclave, giving it strength, lightness and insulation properties.

Early Invention of Autoclaved Aerated Concrete (AAC) Blocks

Autoclaved Aerated Concrete Blocks invention
  • 1880: German scientist Michaelis patents steam curing of concrete, starting the aerated concrete concept.
  • 1889: Czech inventor Hoffman patents a method to make concrete porous using carbon dioxide.
  • 1914: American inventors Aylsworth and Dyer create porous concrete using aluminum powder and calcium hydroxide.
  • 1920: Swedish architect Dr. Johan Axel Eriksson and Professor Henrik Kreuger developed improved aerated concrete.
  • 1924: Dr. Eriksson patents a method using limestone and ground slate—foundation for the first commercial AAC block production.

WHY WAS AAC BLOCK INVENTED? — An in-depth look

  • Resource and Energy Efficiency: The early 20th century also saw concerns about resource scarcity and industrial waste. AAC production uses less raw material per cubic meter and can incorporate by-products like fly ash, making it a more sustainable choice. Additionally, the autoclaving process cures the material faster and at lower temperatures compared to traditional concrete curing.
  • Innovative Chemistry: The breakthrough chemical process—introducing aluminum powder to generate hydrogen gas and create a uniform porous structure—enabled the production of strong, lightweight blocks with excellent insulation.
  • Minimizing Negative Environmental Impact: Importantly, the inventors recognized the need for a building material that would reduce the disturbance of valuable agricultural land. Traditional clay bricks required large amounts of fertile soil and involved harmful kiln emissions. This reflected an early environmental consciousness, developing a material that would have a positive impact on the environment by lowering carbon emissions and conserving natural resources.
Country First Adoption Adoption Level Common Applications Remarks
Sweden 1929 Very High Homes, schools, and commercial buildings First country to produce AAC blocks; early adoption of AAC technology
Germany 1930 Very High Residential and industrial buildings Home to Hebel, an early AAC brand, with significant production and use.
China 1980 Very High Large-scale housing projects One of the largest AAC markets globally, with extensive use in urban development.
Japan 1970 Very High Residential and commercial buildings Widespread use in construction; strong industry presence.
India Early 2000s High Residential, commercial, and infrastructure projects Rapid growth in adoption, supported by government initiatives.
UAE Late 1990s High Villas, malls, high-rise buildings Popular in desert climates for insulation; significant use in construction.
Russia 1960s High Homes and cold-climate buildings Valued for insulation in harsh winters, substantial use in residential sectors.
Bangladesh After 2015 Growing Homes, offices, factories Emerging AAC manufacturing sector; increasing adoption in construction.

Why it’s high time to invest in AAC industry!

  • High Growth Potential: Bangladesh is on the verge of a construction boom, driven by urban expansion, infrastructure projects, and industrial development.
  • Open Market Advantage: With traditional brick kiln licensing restricted, AAC stands as the clear alternative, creating a massive supply gap ready to be filled.
  • Government-Backed Industry: AAC is officially recognized under the national green construction agenda, ensuring long-term policy support.
  • Economical Production: Requires less energy, fewer workers, and recycles industrial waste, making it cost-effective from the ground up.
  • Tax-Free Profits: Enjoy VAT-free sales on AAC blocks, boosting margins and accelerating ROI (return on investment).
  • Low Carbon Footprint: AAC production emits significantly less carbon, contributing to climate change mitigation.
  • Future-Smart Business: As sustainability becomes non-negotiable, AAC aligns perfectly with global and national environmental goals.
AAC blocks key benefits

So, the AAC industry in Bangladesh isn’t just an opportunity today—it’s a strategic move for any visionary investor.

Need AAC block machine provider?

Considering investing in the highly prospective AAC industry in Bangladesh? Zihan Tech, the sole partner of Dongyue Machinery, provides a tailored solutions to set up an AAC block plant all over Bangladesh.

FAQs regarding AAC block

AAC was first developed in the early 1920s in Sweden by Dr. Johan Axel Eriksson, who patented the process in 1924.

Alum shale contained uranium, which gave off ugly radon gas. Later, they would prefer to use safer materials such as quartz sand and fly ash.

Having been founded during World War II with the introduction of the Hebel brand in the year 1943 in Germany, AACs started their global growth after World War II.

The industrial waste called fly ash is used in the production of AAC. It also takes less energy to produce and hence serves as unusual thermal insulation, which contributes to refrigerating and heating energy expenditure of buildings.

AAC is gaining popularity in Bangladesh, especially in urban areas. Zihan Tech is a major supplier of AAC block machinery in the country.

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